This is the area in which the wide experience in the anticorrosion
has been of outmost importance in the transfer of technologies to
an apparently less advanced field.
The deteriorated
concrete rehabilitation can be summarized in:
1. Removal of the deteriorated
portions.
2. Removal of the potentially
damaging areas.
3. Achieving of an adequate
substrate for the following protection.
4.
Corrosion protection of the exposed re-bars.
5.
Reconstruction of the missing re-bar cover.
6.
Application of adequate structural elements (re-bars
or carbon fiber) in order to reinstate the original load bearing
capacity.
7. Creation of a new cortical
protection layer.
We have been restoring
and protecting concrete for over twenty years, sucessfully
completing all kinds of jobs.
Our surface
preparation experiences range from the manual or mechanical
methods, to dry and wet blasting ,to the technologically more up
to date high pressure and ultra high pressure water jetting.
Water demolition
with ultra high water jetting (above 1.500 bar – 20.000 psi)
The removal of
deteriorated area is achieved
by means of only water at pressures above 1.500 bar –
20.000 psi, and limited water flow, in order to be able to
manually direct the jet stream.
The demolition
mechanism is obtained by the almost instantaneous removal of the
cement paste. The water jet stream acts like a sharp tool, that
engraves the concrete proportionally to the water flow, the
pressure and the time of contact. The higher the distance of the
nozzle from the surface and the tangential speed of the rotating
head, the lesser is the removal action.
The required pressure
at the nozzle must be at least four times the compression
resistance of the concrete that must be removed (therefore a
minimum of 1.800 bar).
Being able to manually direct the nozzle, gives
the great advantage of selecting the time and distance of the tool
and to locally verify the pH of the substrate with a
phenolphthalein solution, and give the needed extra care to
critical areas such as beams and knots.
This kind of technology allows to reach a sound
concrete core with a roughness that can be selected in a range
from half to more than one centimeter, giving the optimum adhesion
substrates for the subsequent mortars.
The advantages of this technology can be
summarized in a much better quality of the surface preparation,
and therefore durability of the reconstruction, and in a much more
environmental friendly operation.
Our company owns a number of these ultra
high pressure diesel pumps and, for specially critical jobs can
rely on the consulting of a professor at Milan’s Politecnico.
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